
Aluminium Cut to Size
Australian Made
Designed & produced in-house in QLD.
Fast Delivery
Australia-wide shipping from Brisbane.
100% Satisfaction
Satisfaction guaranteed. Love it or return it.
Expert Support
Need help? We’re here to assist: Contact us
At Sign Portal, we offer precise Aluminium Cut to Size services using our state-of-the-art CNC router, delivering accurate, high-quality results tailored to your specifications. Whether you need custom-cut aluminium for signage, fabrication, architectural projects, or industrial applications, our advanced CNC routing technology ensures clean edges, precise dimensions, and a professional finish every time.
Using the latest CNC routing technology, we can cut aluminium to virtually any shape from standard 2440mm x 1220mm sheets. Our cut-to-size service saves you time, reduces material waste, lowers manufacturing costs, and makes transportation and installation easier.
Our experienced team can work directly from your vector files or technical drawings to manufacture components to your exact requirements. We also provide high-resolution UV direct printing and drilling
Why Choose Our Aluminium Cut to Size Service?
- High Precision CNC Routing: Manufactured using advanced CNC routing technology for exceptional accuracy and clean finishes.
- Custom Made: Cut to your exact specifications in a range of sizes, shapes, and thicknesses.
- Fast Turnaround: Manufactured entirely in-house for reliable lead times and consistent quality.
- Cost & Time Efficient: Cut-to-size sheets reduce waste, minimise handling, and simplify freight and installation.
Contact us today to discuss your project and discover why businesses across Australia trust Sign Portal for precision CNC-routed aluminium products.
Specifications
- Materials
- Aluminium sheet, Mill Finish.
- Thickness options
- 1mm, 2mm, 3mm, 6mm.
- Sizes
- Custom-cut, up to 3000 × 1500 mm.
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FAQ
Solid aluminium signs questions
Solid aluminium signs are manufactured from a single sheet of aluminium, making them one of the most durable and corrosion-resistant signage materials available. They are ideal for harsh outdoor environments, coastal locations and applications that require maximum longevity.
Aluminium Composite Material (ACM) consists of two thin aluminium skins bonded to a polyethylene core, which keeps it lightweight and economical. Solid aluminium is a single sheet of metal, making it more impact resistant and better suited to the harshest outdoor and high-wear environments. ACM is lighter and more cost-effective, while solid aluminium offers the greatest strength and lifespan.
No. Aluminium naturally resists rust and corrosion, which is why it performs so well outdoors, in coastal areas and in demanding industrial settings.
Yes. Solid aluminium provides an excellent surface for reflective films, making it a popular choice for road signs, traffic management, car parks and workplace safety signage where increased visibility is required.
Every solid aluminium sign is custom manufactured to your specifications. We can produce a wide range of sizes and cut custom shapes, and signs can be supplied with pre-drilled mounting holes, rounded corners or other finishing options to suit your installation.
We print directly onto the panel or apply high-quality digitally printed vinyl, and the graphics can be laminated for added protection against abrasion, chemicals and UV exposure to extend the sign's lifespan.
When correctly installed, solid aluminium signs can provide many years of outdoor service. The exact lifespan depends on the finish, installation location and exposure to weather.
They are widely used for street and road signage, building and business signage, industrial sites, car parks, construction, real estate and any application where a long-lasting, weather-resistant metal sign is required.
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What customers say
“Ordered 40 site signs for a new build — arrived in 2 days, perfectly compliant. The team even fixed our wording for free.”
Dave M. · Site Manager, Brisbane
“Custom switchboard labels matched our spec exactly. Easy reorder portal and great pricing for bulk.”
Renee K. · Facilities, Gold Coast
“A-frame and shopfront decals look fantastic. Genuinely helpful advice on material for outdoor use.”
Sam T. · Cafe Owner, Sunshine Coast
“Rolled out a full site safety board pack across three projects. Consistent quality and the AS1319 compliance gave our auditors zero issues.”
Priya N. · HSE Coordinator, Sydney















