Custom Laser Cut Stencils
Australian Made
Designed & produced in-house in QLD.
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Australia-wide shipping from Brisbane.
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Custom Laser Cut Stencils
Sign Portal manufactures custom laser cut stencils to customer-supplied artwork, text, logos and project requirements. These stencils are designed for repeat marking applications where clean edges, consistent positioning and a reusable template are important.
Our in-house laser cutting capability allows us to produce detailed stencil shapes for industrial, commercial, construction, warehouse, road-marking, branding and general identification applications. Stencils can be created from supplied vector files or from artwork prepared to suit the required finished size and use.
Common applications
- Warehouse floor marking
- Car parks and loading zones
- Factory and workshop identification
- Safety and directional markings
- Business logos and branding
- Crate, pallet and packaging identification
- Construction and civil works
- Repeated spray-paint or roller applications
Made to your artwork and dimensions
Every project can be manufactured to suit the required text, logo, symbol, overall size and layout. Where necessary, stencil bridges and joining points can be incorporated into letters and artwork so internal sections remain connected while preserving the intended design.
Because Sign Portal cuts stencils in-house, we can review artwork with the manufacturing process in mind rather than simply reproducing a file without considering how the finished stencil will perform. This is especially important for small lettering, intricate logos and narrow internal details.
Suitable for repeated use
Laser cut stencils are ideal for applications where the same marking needs to be reproduced multiple times with consistent spacing and alignment. Depending on the selected material and how the stencil is used, they can be suitable for spray paint, marking paint, rollers and other controlled marking processes.
In-house laser cutting
Sign Portal operates laser cutting equipment in-house, giving us direct control over cutting quality, dimensions and production. Custom stencil work can be supplied for one-off jobs, trade customers, contractors, facilities teams and larger multi-site projects.
Send through your artwork, dimensions and intended application for a custom stencil quote. If you are unsure whether the artwork is suitable for stencil cutting, our team can review the design before production.
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FAQ
Laser cut stencils questions
What stencil materials do you offer?
We offer 0.2mm Polypropylene, 1.4mm Polypropylene and 2mm PETG to suit different applications. Choose 0.2mm polypropylene for light-duty work, 1.4mm polypropylene for most commercial applications and 2mm PETG for heavy-duty reuse.
Can I supply my own artwork?
Yes. We accept AI, EPS, SVG and vector PDF files. If you don't have artwork, our designers can create or redraw artwork suitable for laser cutting, and artwork proofs are available before manufacture.
What are stencil bridges?
Bridges keep enclosed areas such as the centre of an 'O' attached to the stencil.
Can I order custom sizes?
Yes. Every stencil is made to order. Large stencils can be produced as one piece or as interlocking, aligning panels where required.
Are your stencils reusable?
Yes. All materials are reusable when cleaned and stored correctly. Use warm soapy water or a suitable mild solvent depending on the paint, and store the stencil flat in a cool, dry place to avoid warping.
How do I use a stencil?
Secure it firmly against the surface, apply light coats of paint and remove carefully before the paint fully dries. Light coats and firm contact help stop paint bleeding. Rollers, brushes, spray cans and airbrushes all work well.
What paints and surfaces can I use?
Most spray paints, acrylics, enamels and marking paints are suitable, including road and line-marking paints on our heavier materials. Stencils can be used on concrete, timber, brick, steel, aluminium, glass, plastic, walls, floors and more, indoors or outdoors.
How accurate is laser cutting?
Laser cutting produces precise, clean edges with excellent repeatability, delivering cleaner and more accurate results than hand cutting. Very fine detail is possible depending on the material and overall stencil size.
What is the turnaround time?
Most orders are produced within a few business days after artwork approval. There is no minimum order, so you can order a single stencil through to large production runs.
Can you make multi-colour stencils or copy an existing one?
Yes. We can manufacture registration stencils for each colour, cut your company logo, text and graphics, and can often copy an existing stencil from a photo, scan or sample.
Why choose Sign Portal for stencils?
We manufacture all stencils in-house in Queensland using commercial laser cutters, offer fast turnaround, expert artwork assistance and Australia-wide delivery. We regularly supply councils, schools and government organisations.
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What customers say
“Ordered 40 site signs for a new build — arrived in 2 days, perfectly compliant. The team even fixed our wording for free.”
Dave M. · Site Manager, Brisbane
“Custom switchboard labels matched our spec exactly. Easy reorder portal and great pricing for bulk.”
Renee K. · Facilities, Gold Coast
“A-frame and shopfront decals look fantastic. Genuinely helpful advice on material for outdoor use.”
Sam T. · Cafe Owner, Sunshine Coast
“Rolled out a full site safety board pack across three projects. Consistent quality and the AS1319 compliance gave our auditors zero issues.”
Priya N. · HSE Coordinator, Sydney
