Custom Laser Cut Stencils
Australian Made
Designed & produced in-house in QLD.
Fast Delivery
Australia-wide shipping from Brisbane.
100% Satisfaction
Satisfaction guaranteed. Love it or return it.
Expert Support
Need help? We’re here to assist: Contact us
Stencil Material Comparison
Compare our stencil materials to find the right option for your application.
| Polypropylene | PETG | Aluminium | |
|---|---|---|---|
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| Outdoor DurabilityWithstands outdoor conditions | |||
| Chemical ResistanceResists chemicals & solvents | |||
| DurabilityResists wear, impact & harsh use | |||
| Heat ResistanceHigh temperature tolerance | |||
| ReusabilityWithstands repeated use | |||
| Cutting TypeHow the material is cut | Laser | Laser | CNC Router |
| Detail & Edge QualityClean, crisp stencil detail | |||
| ThicknessStandard material thickness | 1.4 mm | 1 mm | 1.6 mm |
| Best Used For |
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Ratings are based on typical Australian conditions and general use. Actual performance and lifespan vary depending on installation, exposure and environment.
Custom Stencils
Looking for a unique way to showcase your brand, logo, or project? We create high-quality custom stencils made to your exact specifications, delivering clean results and a professional finish every time.
Custom stencils are ideal for businesses, schools, construction sites, warehouses, and more. Whether you need to mark parking bays, apply safety messaging, or feature your branding, our stencils offer precision, consistency, and easy application across a wide range of projects.
Material Options and Cutting Method
We offer stencil options in a range of materials to suit different applications.
- Aluminium stencils are router cut for a durable, long-lasting finish.
- Other stencil materials are laser cut for sharp detail and accuracy.
This gives you the flexibility to choose the right material and cutting method for your job, whether you need something lightweight, detailed, or built for repeated use.
Standard Stencil Sizes
We offer a selection of standard sizes for convenience:
- 400mm x 600mm.
- 600mm x 300mm.
- 600mm x 400mm.
- 600mm x 600mm.
- 1200mm x 600mm.
- 1200mm x 1200mm.
Important Sizing Information
To help reduce overspray, all standard stencil sizes include a 50mm bleed area around the design.
If you need a custom size, we can make it to suit your project. Just send through your artwork or dimensions and we’ll provide a quote tailored to your requirements.
Easy Ordering Process
- Contact us with your design, logo, preferred size, and material.
- Receive a quote based on your specifications.
- Approve your order and we’ll produce and ship your stencil promptly.
Specifications
- Materials
- 1mm PETG, 1.4mm Polypropylene, 1.6mm Aluminium.
- Cutting method
- Laser cut (PETG & polypropylene) or router cut (aluminium).
- Sizes
- Custom-cut, up to 3050 × 2050 mm.
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FAQ
Laser cut stencils questions
We offer 0.2mm Polypropylene, 1.4mm Polypropylene and 2mm PETG to suit different applications. Choose 0.2mm polypropylene for light-duty work, 1.4mm polypropylene for most commercial applications and 2mm PETG for heavy-duty reuse.
Yes. We accept AI, EPS, SVG and vector PDF files. If you don't have artwork, our designers can create or redraw artwork suitable for laser cutting, and artwork proofs are available before manufacture.
Bridges keep enclosed areas such as the centre of an 'O' attached to the stencil.
Yes. Every stencil is made to order. Large stencils can be produced as one piece or as interlocking, aligning panels where required.
Yes. All materials are reusable when cleaned and stored correctly. Use warm soapy water or a suitable mild solvent depending on the paint, and store the stencil flat in a cool, dry place to avoid warping.
Secure it firmly against the surface, apply light coats of paint and remove carefully before the paint fully dries. Light coats and firm contact help stop paint bleeding. Rollers, brushes, spray cans and airbrushes all work well.
Most spray paints, acrylics, enamels and marking paints are suitable, including road and line-marking paints on our heavier materials. Stencils can be used on concrete, timber, brick, steel, aluminium, glass, plastic, walls, floors and more, indoors or outdoors.
Laser cutting produces precise, clean edges with excellent repeatability, delivering cleaner and more accurate results than hand cutting. Very fine detail is possible depending on the material and overall stencil size.
Most orders are produced within a few business days after artwork approval. There is no minimum order, so you can order a single stencil through to large production runs.
Yes. We can manufacture registration stencils for each colour, cut your company logo, text and graphics, and can often copy an existing stencil from a photo, scan or sample.
We manufacture all stencils in-house in Queensland using commercial laser cutters, offer fast turnaround, expert artwork assistance and Australia-wide delivery. We regularly supply councils, schools and government organisations.
4.9
Based on 312 reviews
What customers say
“Ordered 40 site signs for a new build — arrived in 2 days, perfectly compliant. The team even fixed our wording for free.”
Dave M. · Site Manager, Brisbane
“Custom switchboard labels matched our spec exactly. Easy reorder portal and great pricing for bulk.”
Renee K. · Facilities, Gold Coast
“A-frame and shopfront decals look fantastic. Genuinely helpful advice on material for outdoor use.”
Sam T. · Cafe Owner, Sunshine Coast
“Rolled out a full site safety board pack across three projects. Consistent quality and the AS1319 compliance gave our auditors zero issues.”
Priya N. · HSE Coordinator, Sydney
