What is polycarbonate?

Polycarbonate is a tough, lightweight thermoplastic known for its exceptional impact resistance. It is virtually unbreakable compared to glass and many other plastics, making it ideal for applications where strength and safety are the priority.

What is the difference between polycarbonate and acrylic?

Polycarbonate is far more impact resistant and flexible than acrylic, so it is the better choice where durability and safety matter most. Acrylic offers superior optical clarity, a harder, more scratch-resistant surface and a higher-gloss finish. In short, choose polycarbonate for maximum impact strength and acrylic for maximum clarity.

How strong is polycarbonate?

Polycarbonate has outstanding impact strength and can withstand significant force without shattering, which is why it is commonly used for safety glazing, machine guards and protective barriers.

Can polycarbonate be used outdoors?

Yes. Polycarbonate performs well outdoors, and UV-stabilised grades are available for extended weather and sunlight resistance. Let us know your application and we can recommend the most suitable option.

What thicknesses do you stock?

We stock polycarbonate sheet in a range of thicknesses to suit different applications. If you are unsure which thickness is right for your project, our team can help you choose based on the size, load and use of the panel.

Can polycarbonate be cut to size and drilled?

Yes. We can cut polycarbonate to your exact size and shape, and it can be drilled and fabricated to suit your installation requirements.

What are common applications for polycarbonate?

Polycarbonate is widely used for machine guards, safety shields, protective barriers, glazing, skylights, covers and any application where high impact resistance is essential.

Does polycarbonate scratch easily?

Polycarbonate has a softer surface than acrylic and can scratch more easily. Abrasion-resistant and hard-coated grades are available where surface durability is important.

Polycarbonate Cut to Size - Custom CNC Routing

Shape

Material

Length (mm) Width (mm)

Quantity

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Price per piece gets better as you increase the quantity.

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per piece

Qty Discount Breakdown

Quantity	Price (ea)	You Save

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Handling & Setup—

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GST (10%)—

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Australian Made

Designed & produced in-house in QLD.

Fast Delivery

Australia-wide shipping from Brisbane.

100% Satisfaction

Satisfaction guaranteed. Love it or return it.

Expert Support

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Request a custom version

Polycarbonate Cut to Size - Custom CNC Routing provides accurately cut polycarbonate panels for protective screens, machine guards, cabinetry, and other custom installations where a tough, clear panel is needed. It is commonly purchased by fabricators, installers, builders, shopfitters, and maintenance teams who need a sheet cut to exact dimensions for a neat, reliable fit on site or in the workshop. Manufactured in Australia by Sign Portal, this cut to size service is a practical way to get polycarbonate components prepared for projects that need speed, consistency, and precision.

Key Features

High Impact Resistance: Durable material suited to environments where panels may be knocked, bumped, or handled regularly, making it a sensible choice for busy commercial, industrial, and workshop settings.
Customisable: CNC routed to precise dimensions for specific needs, perfect for fabricators and installers who require accurate panel shapes, repeatable cutting, and clean edges for custom builds.
Clear Visibility: Maintains transparency while providing robust protection, which makes it useful where observation, supervision, or natural light transmission needs to be preserved.
Lightweight: Easy to handle and install, reducing labour costs and making it more manageable than heavier rigid materials during transport, cutting, and fitting.

Specifications

Material: Polycarbonate
Custom Dimensions: Cut to your specified size, allowing for tailored panel sizes that suit retrofit work, replacement panels, and new fabrication projects.

Applications

Protective screening for work areas, counters, and service points
Machine guarding in workshops, factories, and production environments
Commercial fit-outs, including display enclosures and fitted panels
Industrial equipment covers and access protection panels

Order today for fast Australia-wide dispatch, with custom CNC routing available for straightforward one-off jobs or repeat fabrication requirements.

Order Processing & Delivery Times
At Sign Portal, we strive to deliver your custom signage orders as quickly and efficiently as possible. Once your order is placed and the design is approved, we typically process and ship your order within 7 days however this can vary on the size and requirements of the order.. Shipping times may vary depending on the complexity of the order and delivery location.

Shipping Methods & Costs
We offer several shipping methods to meet your needs. Shipping costs are calculated based on the size, weight, and destination of your order. You will be able to review your shipping costs during checkout before completing your purchase.

Standard Shipping
We use trusted carriers, including TNT, FEDEX, Startrack (Australia Post) and Aramex to ensure reliable and timely delivery of your products. Standard shipping times typically range from 1 day to 10 business days depending on your location.

Expedited Shipping
If you need your signage sooner, we offer expedited shipping options. Please contact us directly to inquire about available faster shipping options, and we will do our best to accommodate your request.

Order Tracking
Once your order has shipped, you will receive a confirmation email with tracking information, so you can monitor the status of your delivery.

International Shipping
At this time, we only offer domestic shipping within Australia. If you are interested in international shipping, please reach out to us, and we will do our best to find a suitable solution for your needs.

Delivery Delays
While we strive to deliver all orders within the estimated time frame, external factors such as weather conditions, shipping carrier delays, or customs processing may occasionally cause delays. Sign Portal is not responsible for any shipping delays beyond our control.

Shipping Address Accuracy
Please ensure that the shipping address you provide is correct and complete. We are not responsible for delays or delivery issues caused by incorrect or incomplete shipping addresses.

Shipping Damage
If your item arrives damaged, please contact us immediately at info@signportal.com.au. We will work with you to resolve the issue and ensure that you receive a replacement or appropriate resolution.

Shipping Restrictions
Certain products may have shipping restrictions due to size or weight. If your order is affected, we will notify you as soon as possible and discuss alternative shipping arrangements.

Returns & Shipping Costs
Please refer to our Refund Policy for information about returns and the associated shipping costs. Note that return shipping costs are the responsibility of the customer unless the item is defective or incorrect.

Returns

At Sign Portal, we understand that sometimes issues may arise with your custom signage orders. As our products are tailored specifically to your requirements, we are unable to offer refunds or exchanges for incorrect orders. However, if your item is found to be faulty or was supplied incorrectly, we are happy to accept returns within 30 days of receipt.

To be eligible for a return, your item must remain unused and in the same condition as when it was delivered. The item should also be in its original packaging.

Please include a receipt or proof of purchase when initiating the return.

Proofing Approval

Prior to production, we provide a digital proof of your design for approval. Once you approve the proof and confirm that the design is correct, we move forward with manufacturing. It is your responsibility to carefully review the proof and ensure all details are accurate, including text, colors, and dimensions. After approval, we cannot be held liable for any mistakes or changes, and refunds will not be issued based on customer errors in the proofing process.

Conditions for Partial Refunds (if applicable)

Refunds or exchanges will not be issued in the following circumstances:

The item is no longer in its original condition, has been damaged, or is missing parts due to reasons not caused by us.
Returns made more than 30 days after the item has been delivered.

Refund Process (if applicable)

Once we have received and inspected your returned item, we will inform you via email whether your refund has been approved or rejected. If your return is accepted, the refund will be processed and credited to your original method of payment within 10 business days.

Missing or Delayed Refunds (if applicable)

If you have not yet received your refund, please consider these steps:

Double-check your bank account for the refund.
Contact your credit card company as it may take additional time for the refund to appear in your account.
Reach out to your bank, as processing times can sometimes delay the refund.
If after completing these steps you still haven’t received your refund, please contact us at [email address].

Return Shipping

If you need to return a product, please send it to:

Sign Portal
21/116 Lipscombe Rd
Deception Bay QLD, 4508

You will be responsible for covering the return shipping costs. These shipping fees are non-refundable, and the cost will be deducted from your refund if one is issued.

Depending on your location, the time it may take for the exchanged product to arrive could vary.

For Returns Over $100

For returns valued over $100, we recommend using a trackable shipping service or purchasing shipping insurance. We cannot guarantee receipt of returned items without tracking or insurance.